In the summer of 1988 the job of dismantling
the car began. The previous owner had astonishingly
enough paid a lot of attention to the chassis. It
was not a beautiful job, but all rust had been removed.
When all steel panels, wings and aprons had been
removed, they were bead blasted and thereafter metal-sprayed
with zinc from the underneath. Here you can see before
and after, it gives a perfect surface for painting
as well as good corrosion protection.
Although the rear frame was also in good condition
and did not need to be removed the front was completely
rotten wood behind the dashboard so new pieces were
made. One of the pieces removed had the chassis number
punched into the wood. Before reassembling, the number
was repunched with the correct font.
.
Then it was the hood´s turn. Ulf is of the opinion
that it is far better to carry out such jobs before
the painting to avoid the risk of lacquer damage.
Note the small original size of the rear window, the
colour (maroon) of the matching edges of the hood
and of course the separate rear side screen instead
of the single piece hood that was fitted to the car
in 1982. Ulf thinks that the factory way is by far
the most elegant as it allows the hood to be up on
hot days, without the ugly "C-pillar"-look.
The original door inner panels were missing, so new
ones were made using a borrowed a pair. The next task
was to sew the leather upholstery on to the new plywood
backing. It took two weeks to sew the decorative seam
through both the leather and the plywood. This was
carried out using a pair of pliers, a hammer and several
sewing-machine needles and a tool to support underneath.
Indeed, a very trying procedure, but Ulf was quite
satisfied by the result.
The original front seat with its two seats and single
backrest had been replaced by those from a saloon.
The single backrest is needed so that the tonneau
cover can be buttoned up to it. New bases and springs,
bought at a mattress factory, were made up by copying
from a friend´s seats.
New door skins were made and fitted.
Marine plywood was used for the floorboards and rear
deck.
These pictures show the correct layout of the engine
compartment. However, the coil is a provisional and
the "Nesthill" hose clips are missing here.
The engine has been restored by a professional - it
needed maximum oversize pistons.
The car is now nearing completion and is is nice to
see that it has a suitable home. The signs on the
garage door are appropriate and the layout of the
garage is very much in keeping with the car.